๐Ÿ“ Serving Georgetown, TX & Williamson County Mon-Sat 7AM-8PM ยท Sun 9AM-5PM | (512) 798-8094 | โšก Same-Day Service Available
Technicians Available in Georgetown
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Dispatch: Georgetown TX, not Austin
Average response: 45-90 min
๐Ÿ”ฉ Georgetown TX ยท Same-Day Available

๐Ÿ”ง Furnace Thermocouple Replacement, Georgetown TX

Most HVAC failures come down to a specific component, a capacitor burned out by Georgetown's heat, a contractor pitted from cycling, a blower motor bearing that's been failing for months. ProAir Georgetown carries the most common replacement components on every service truck so we can complete repairs same-day instead of ordering parts and scheduling a return visit.

๐Ÿ“ž Call (512) 798-8094 Schedule Online
๐Ÿ›ก๏ธTX HVAC Licensed (TDLR)
๐Ÿ›ก๏ธTX Licensed & NATE Certified
โšกSame-Day Dispatch
Same Day
Service Available
1-Year
Parts & Labor Warranty
1-Yr
Parts & Labor Warranty
TX Licensed
TDLR Regulated

HVAC Components We Repair & Replace, Georgetown TX

Motors & Fans

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Blower Motor Repair

Diagnose and repair indoor blower motor failures, bearing wear, winding failure, and capacitor issues.

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AC Blower Motor Replacement

Replace failed indoor blower motors, we stock common motors for Carrier, Trane, Lennox, Goodman, and Rheem.

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Blower Motor Bearing Lubrication

Lubricate blower motor bearings before they fail, catches motors that squeal before they burn out.

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Furnace Blower Wheel Cleaning

Clean blower wheels coated with dust and debris that reduce airflow and strain the motor.

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Fan Motor Repair

Repair or replace condenser fan motors, outdoor fan failure causes compressor overheating on Georgetown's 100ยฐF days.

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Condenser Fan Motor Repair

Diagnose and repair outdoor condenser fan motor failures, common cause of AC shutdown in peak summer heat.

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Outdoor Fan Blade Replacement

Replace cracked, bent, or imbalanced outdoor fan blades causing vibration and motor strain.

Capacitors & Contactors

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Capacitor Replacement

The #1 Georgetown summer repair. Capacitors overheat and fail in sustained 100ยฐF+ heat, fast, affordable fix.

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AC Capacitor Testing & Replacement

Test capacitors before replacing, an out-of-spec capacitor causes the same symptoms as a failed compressor.

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Run Capacitor Replacement

Replace failed run capacitors on compressors and fan motors, the most common summer AC component failure.

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Start Capacitor Replacement

Replace start capacitors that provide the extra torque needed to start compressors on hot days.

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Hard Start Kit Installation

Install hard start kits on aging compressors to reduce starting current and extend compressor life.

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Contactor Replacement

Replace pitted or failed contactors, the relay that connects power to the compressor and condenser fan.

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AC Contactor Replacement

Replace AC contactors with pitted contacts that cause intermittent power to compressor and outdoor fan.

Compressor Service

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Compressor Repair

Diagnose compressor failures, not every compressor problem requires replacement. We test before recommending replacement.

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AC Compressor Replacement

Compressor replacement with full circuit flush, filter drier, evacuation, and recharge, done correctly to protect the new compressor.

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AC Muffler Repair

Replace discharge mufflers that reduce compressor noise and protect the refrigerant circuit.

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Compressor Crankcase Heater Installation

Install crankcase heaters to prevent refrigerant migration into compressor oil during cold Texas nights.

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High Pressure Switch Replacement

Replace failed high-pressure safety switches that protect compressors from dangerously high discharge pressure.

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Low Pressure Switch Replacement

Replace low-pressure safety switches that prevent compressor damage from loss of refrigerant charge.

Furnace Components

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High Limit Switch Replacement

Replace failed high-limit switches that shut furnaces down on overheating, essential safety component.

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Furnace Control Board Replacement

Replace faulty furnace control boards, we test all connected components first to confirm the board is the failure.

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Furnace Fan Control Switch Repair

Repair or replace fan control switches that govern blower timing in older furnaces without electronic control boards.

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Furnace Hot Surface Ignitor Replacement

Replace fragile silicon carbide or silicon nitride ignitors, the #1 furnace no-heat repair in Georgetown.

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Furnace Flame Sensor Replacement

Replace or clean flame sensors that fail to detect the burner flame, causing furnace lockout.

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Furnace Gas Valve Replacement

Replace failed gas valves that prevent gas flow to burners, verified diagnosis before replacement.

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Furnace Thermocouple Replacement

Replace thermocouples on older standing pilot furnaces that fail to keep the pilot lit.

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Furnace Rollout Switch Replacement

Replace tripped rollout switches, but also diagnose why flames rolled out, as this indicates a serious underlying condition.

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Draft Inducer Motor Replacement

Replace failed draft inducer motors in 80%+ efficiency furnaces, failure causes pressure switch trips and no-heat conditions.

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Electric Furnace Heating Element Replacement

Replace failed heating elements in electric furnaces, test all elements and sequencers before partial replacement.

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Electric Heating Sequencer Replacement

Replace failed sequencers that stagger heating element startup to prevent circuit overload.

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Pilot Tubing Replacement

Replace cracked or blocked pilot tubing on older standing pilot furnaces and boilers.

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Standing Pilot Light Repair

Repair standing pilot assembly issues on older furnaces, thermocouple, pilot orifice, and gas valve.

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Main Gas Shutoff Valve Replacement

Replace corroded or leaking main gas shutoff valves at HVAC equipment.

Outdoor Unit & Noise Components

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Outdoor Unit Sound Blanket Installation

Install compressor sound blankets to reduce outdoor unit noise, particularly useful in Georgetown's zero-lot-line neighborhoods.

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AC Vibration Isolation Pad Replacement

Replace deteriorated equipment pads and isolation mounts that transmit vibration through slabs and walls.

The Millivolt Signal Behind Standing Pilot Furnaces

A thermocouple is a simple but clever device found on older standing pilot furnaces and water heaters, it's a metal probe positioned directly in the standing pilot flame, and the heat from that flame generates a tiny voltage, typically around 25 to 30 millivolts, through a physical property called the thermoelectric effect, where two dissimilar metals joined together produce voltage when heated. That small voltage is exactly enough to hold open an electromagnetic gas valve, which is what keeps gas flowing to the pilot and main burners as long as the pilot stays lit.

This design is a deliberately fail-safe safety mechanism, if the pilot flame goes out for any reason, the thermocouple cools within seconds, the millivolt signal drops, and the electromagnet in the gas valve releases, shutting off gas flow to prevent it from continuing to fill the area unburned. It's an entirely mechanical, non-electric safety system, which is part of why these older furnaces still function during a power outage, no control board or line voltage is required for the thermocouple and pilot system to work.

Thermocouples fail from a combination of oxidation buildup on the probe tip that insulates it from properly sensing the pilot flame's heat, physical degradation of the metal junction after years of thermal cycling, and simple loose connections at the gas valve terminal where the thermocouple's millivolt signal is delivered. A weak or failing thermocouple typically presents as a pilot that lights fine but goes out again shortly after you release the pilot control knob, since the signal generated isn't strong enough to hold the electromagnet engaged on its own once you stop manually holding the valve open during lighting.

Diagnosis involves testing the thermocouple's millivolt output with a specialized meter while the pilot burns steadily, comparing the reading against the typical 25 to 30 millivolt range, along with checking that the pilot flame itself is properly sized and positioned to fully envelop the thermocouple tip, since a poorly adjusted pilot can starve even a healthy thermocouple of adequate heat. Replacement thermocouples are inexpensive and straightforward to install, matching probe length and connector type to the original, this is one of the more affordable common repairs on the older standing pilot systems still found in a number of Georgetown's established, longer-standing homes.

Frequently Asked Questions, Furnace Thermocouple Replacement

Why does my pilot light go out right after I let go of the control knob? +
This classic symptom points to a weak or failing thermocouple that isn't generating enough millivolt signal to hold the gas valve's electromagnet open on its own, even though it lit fine while you were manually holding the valve open during lighting.
How does a thermocouple work without any electricity? +
It uses the thermoelectric effect, where two dissimilar metals joined together generate a small voltage when heated by the pilot flame. That voltage holds an electromagnetic valve open with no external power source required, which is why these older systems still work during a power outage.
Can a dirty pilot flame cause the same symptom as a bad thermocouple? +
Yes, if the pilot flame isn't properly sized or positioned to fully envelop the thermocouple tip, even a perfectly healthy thermocouple won't receive enough heat to generate adequate signal. We check pilot adjustment alongside thermocouple testing.
Is thermocouple replacement an expensive repair? +
No, it's one of the more affordable common furnace repairs, the part itself is inexpensive and installation is generally straightforward, matching probe length and connector type to the original component.
Do newer furnaces still use thermocouples? +
Most newer furnaces have moved to electronic ignition with control boards and flame sensors instead of standing pilots and thermocouples, though thermocouples are still commonly found on older systems and on many standing pilot water heaters.

Need a Component Diagnosed or Replaced?

We test before we replace. Most parts are on the truck for same-day service.

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(512) 798-8094